High-Performance LFT-D Molds for Lightweight Structural Components - UTrust Mould
UTrust Mould specializes in the design and manufacturing of high-performance LFT-D (Long Fiber Thermoplastic-Direct) molds. LFT-D technology allows for the direct compounding and molding of long fiber reinforced thermoplastics, offering superior mechanical properties, excellent impact resistance, and significant weight reduction compared to traditional materials.
Our molds are engineered to facilitate this advanced process, ensuring optimal fiber length retention and uniform fiber distribution within the molded part.
We leverage our extensive expertise in composite molding to design molds that can withstand the high pressures and temperatures associated with LFT-D processing.
Our molds feature robust construction, precision-machined cavities, and optimized gating systems to ensure efficient material flow and consistent part quality.
From automotive underbody shields and structural components to industrial applications requiring high strength and stiffness, UTrust Mould provides reliable LFT-D mold solutions that enable our clients to produce cutting-edge lightweight parts with enhanced performance.
LFT-D Molds Technical Parameters:
| Parameter |
Value |
| Mold Material |
P20, 718H, S136, NAK80 |
| Applicable Raw Material |
LFT-D (Long Fiber Thermoplastic-Direct) |
| Curing Method |
Compression Molding |
| Cavity / Core Hardness |
HRC 34-42 |
| Mold Lifespan |
> 300,000 Shots |
| Temperature Range |
180°C - 250°C |
| Pressure Range |
100 - 200 Bar |
| Lead Time |
60-100 Days |
Product Features:
- Optimized for Long Fiber Retention: Molds designed to minimize fiber breakage during molding, maximizing the mechanical properties of LFT-D parts.
- High Impact Resistance: Engineered to produce parts with superior impact strength, ideal for structural and protective applications.
- Excellent Dimensional Stability: Molds ensure precise part dimensions and minimal warpage, even for large and complex components.
- Robust Construction: Built from high-grade mold steel to withstand the high pressures and abrasive nature of LFT-D materials, ensuring long lifespan.
Applications:
- Automotive Industry: Underbody shields, front-end modules, bumper beams, seat structures, battery trays.
- Industrial Equipment: Machine housings, protective covers, material handling components requiring high strength and stiffness.
- Consumer Goods: Durable and lightweight components for appliances, power tools, and sporting goods.
- Construction: Structural elements and panels requiring high impact resistance and weatherability.
Why Choose Us?
- LFT-D Process Expertise: Deep understanding of the unique challenges and requirements of LFT-D molding for optimal mold design.
- Structural Component Focus: Specialized in molds for high-performance structural parts, ensuring mechanical integrity and safety.
- Advanced Simulation & Optimization: Utilization of CAE tools for fiber orientation and stress analysis to predict and optimize part performance.
- Comprehensive Technical Support: From material selection to process parameter optimization, we provide end-to-end guidance for LFT-D production.
FAQ:
- Q1: What are the main advantages of LFT-D parts over traditional materials?
- A1: LFT-D parts offer superior strength-to-weight ratio, excellent impact resistance, and good dimensional stability, making them ideal for demanding structural applications.
- Q2: How do your molds ensure optimal fiber length retention in LFT-D parts?
- A2: Our molds are designed with optimized gating systems and cavity geometries that minimize shear forces on the fibers during molding, thus preserving fiber length and enhancing mechanical properties.
- Q3: Can your LFT-D molds accommodate different thermoplastic resins?
- A3: Yes, our molds are designed to be versatile and can be adapted for various thermoplastic resins (e.g., PP, PA, PBT) reinforced with long fibers, depending on the specific application requirements.
